Our Technology

Volume Production

DESIGNED FOR DEMAND

Reliable, fast, and high-quality replication of all types of Ceres hologram masters. Ready to serve the growing global demand for HOEs in Bayfol HX® photopolymer.

Mastering takes time

Printing pixel-by-pixel takes time but the end benefits are worth it – large, very high performance, high quality masters exactly as designed.

Replication is fast

Once the master hologram is created it can be replicated on Ceres proprietary roll-to-roll HoloFlekt® production equipment in the volumes required, and at speed, into the final production Bayfol HX® film.

 

Global success requires economies of scale

Success in any global mass market requires the relevant product volumes to be produced and delivered at an attractive price point and at capacities that ensure supply.

While the use of volume holograms and HOEs in automotive and commercial display applications has been explored and prototyped for decades, volume holography has always struggled to achieve the performance and the economies of scale.

This has been due to the sub-optimal properties of previous holographic materials, constraints with traditional master recording processes, and a lack of any credible industrial manufacturing capability.

Covestro™ Bayfol HX® photopolymer solved the material issues while Ceres mastering and replication equipment makes delivery of performance, quality, and commercial mass production possible.

The Ceres’ Volume Production Advantage

  1. Proven roll-to-roll production process and machinery
  2. Full width films for automotive windshield application
  3. Manufacturing technology licensing model
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OUR TECHNOLOGY

Lighting the way

From the outset, Ceres made the creation of a viable replication process on a roll-to-roll production machine one of its highest priorities. Ceres can perform high-quality replication of holograms thousands of times faster than the speed of the digital mastering process. The development of this capability has been through prototype flat-bed systems enabling low volume replication of high-performance HOEs for system prototype development requirements.

Through the H2020 funded VIEW AHEAD project, Ceres translated that capability into roll-to-roll production machinery, which can be supplied or licenced to serve each market’s capacity and film width requirements. Recognition by the programs judging panel across technical, financial and business is a significant endorsement of our achievements.